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BMW N47D20 2.0D Carbon Clean with Walnut Blasting

Julian
Friday, 19 November 2021 / Published in BMW, Carbon Clean with Walnuts

BMW N47D20 2.0D Carbon Clean with Walnut Blasting

A brand new N47 engine

The BMW N47D20 engine is a 2.0 Turbo Diesel, also available as a 1.6 litre (N47D16). Unfortunately The N47 engine family is prone to excessive timing chain wear and premature failure. A rattling noise from the rear of the engine is indicative of the condition.

In addition the return spring on the turbo’s wastegate was not originally lubricated or covered, which resulted in many of them staying partially open, increasing fuel consumption increased by 30–50%. The problem was described by BMW engineers as a “known fault” and was immediately repaired, however BMW refused to compensate customers for the excessive fuel consumption and denied this fault was their liability.

Sounds a little familiar of course – big car companies denying they have problems or that those problems are their responsiblity.

Moving forward more positively, if you have one of these engines and the timing chain isn’t noisy, there will be a good chance it will continue to give long service if you look after it.

The car we received in to do the Carbon Clean is a 2010 model with 160,000 miles on the clock. This is a later revised version of the engine with improved timing chain design, as evidenced by the high mileage. Unfortunately like most direct injection designs, the valves, ports, inlet manifold and EGR all get choked with Carbon. This reduces MPG and Horsepower.

Take a look at the pictures below to see before and after on this BMW N47 engine.

N47 Intake ports before cleaning
N47 Intake ports – like many modern Turbo Diesels they are different shapes to promote swirl and tumble of the mixture, leading to better combustion as a result. Being blocked with Carbon like this doesn’t help.
N47 intake valve via endoscope camera
Due to the design of the cylinder head we have to use an endoscope camera to see some angles to make sure all parts of the valve are cleaned, in this case most of the carbon is on the valve stem.
N47 DIRTY INTAKE VALVE
Another shot of a dirty carbon encrusted valve
N47 INTAKE
Intake plumbing is particularly bad
n47 throttle elbow coated in carbon
as is the throttle elbow
“Would you like a tub of carbon to take away sir?”
Intake manifold after an initial clean - still caked in carbon
Intake manifold after an initial clean – still caked in carbon

After all that Carbon let’s look at how we ended up after many hours of work…

N47 Intake Port and Valve after Walnut Blasting
N47 Intake Port and Valve after Walnut Blasting
N47 Intake Port and Valve after Walnut Blasting
N47 Intake Port and Valve after Walnut Blasting
BMW N47 Intake valve after cleaning (Endoscope Camera picture)
BMW N47 Intake valve after cleaning (Endoscope Camera picture)

What makes this job so worthwhile is getting a good review afterwards. In the words of the customer…

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